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Rendering (food processing) for Industrial packaging materia...

10watt Solar Panel , 10watt Solar Panel (Redirected from Rendering (industrial)) Rendering is a process that converts waste animal tissue into stable, value-added materials. Rendering can refer to any processing of animal byproducts into more useful materials, or more narrowly to the rendering of whole animal fatty tissue into purified fats like lard or tallow. Rendering can be carried out on an industrial, farm, or kitchen scale. The majority of tissue processed comes from slaughterhouses but also includes restaurant grease and butcher shop trimmings, expired meat from grocery stores, the carcasses of euthanized and dead animals from animal shelters, zoos and veterinarians. This material can include the fatty tissue, bones, and offal, as well as entire carcasses of animals condemned at slaughterhouses, and those that have died on farms (deadstock), in transit, etc. The most common animal sources are beef, pork, sheep, and poultry. The rendering process simultaneously dries the material and separates the fat from the bone and protein. A rendering process yields a fat commodity (yellow grease, choice white grease, bleachable fancy tallow, etc.) and a protein meal (meat & bone meal, poultry byproduct meal, etc.). Rendering plants often also handle other materials, such as slaughterhouse blood, feathers and hair, but do so using processes distinct from true rendering. Contents 1 Process variations 2 Rendering processes for edible products 3 Rendering processes for inedible products 4 History 5 Advantages and disadvantages of rendering 6 Economic impacts 7 Kitchen rendering 8 Bibliography 9 Further reading 10 External links 10.1 Industry organizations 10.2 Industry publication 10.3 Kitchen rendering // Process variations The rendering process varies from plant to plant in many ways. Whether the end products are to be used as human food is based on the type of raw material and the processing methods. Whether the end products are to be used as animal or pet food The material may be processed wet or dry. In wet processing, either boiling water or steam is added to the material causing fat to rise to the surface, while in dry processing, fat is released by dehydrating the raw material. The temperature range used, whether high or low. Processing may be either in discrete batches or in a continuous process. The processing plant may be operated by an independent company that collects the material on the open market, or by the packing plant that produced the material. Rendering processes for edible products Edible rendering processes are basically meat processing operations and produce lard or edible tallow for use in food products. Edible rendering is generally carried out in a continuous process at low temperature (less than the boiling point of water). The process usually consists of finely chopping the edible fat materials (generally fat trimmings from meat cuts), heating them with or without added steam, and then carrying out two or more stages of centrifugal separation. The first stage separates the liquid water and fat mixture from the solids. The second stage further separates the fat from the water. The solids may be used in food products, pet foods, etc., depending on the original materials. The separated fat may be used in food products, or if in surplus, it may be diverted to soap making operations. Most edible rendering is done by meat packing or processing companies. An alternative process cooks slaughterhouse offal to produce a thick lumpy stew which is then sold to the pet-food industry to be used principally as tinned cat and dog foods. Such plants are notable for the offensive odour that they can produce and are often sited well away from human habitation. Rendering processes for inedible products Materials that for aesthetic or sanitary reasons are not suitable for human food are the feedstocks for inedible rendering processes. Much of the inedible raw material is rendered using the "dry" method. This may be a batch or a continuous process in which the material is heated in a steam jacketed vessel to drive off the moisture and simultaneously release the fat from the fat cells. The material is first ground, then heated to release the fat and drive off the moisture, percolated to drain off the free fat, and then more fat is pressed out of the solids, which at this stage are called "cracklings" or "dry-rendered tankage". The cracklings are further ground to make meat and bone meal. A variation on a dry process involves finely chopping the material, fluidizing it with hot fat, and then evaporating the mixture in one or more evaporator stages. Some inedible rendering is done using a wet process, which is generally a continuous process similar in some ways to that used for edible materials. The material is heated with added steam and then pressed to remove a water-fat mixture which is then separated into fat, water and fine solids by stages of centrifuging and/or evaporation. The solids from the press are dried and then ground into meat and bone meal. Most independent renderers process only inedible material. History The development of rendering was primarily responsible for the profitable utilization of meat industry by-products, which in turn allowed the development of a massive industrial-scale meat industry that made food more economical for the consumer. Rendering has been carried out for many centuries, primarily for soap and candle making. The earliest rendering was done in a kettle over an open fire. This type of rendering is still done on farms to make lard (pork fat) for food purposes. With the development of steam boilers, it was possible to jacket the kettle to make a higher grade product and to reduce the danger of fire. A further development came in the nineteenth century with the use of the steam "digester" which was simply a tank used as a pressure cooker in which live steam was injected into the material being rendered. This process was a wet rendering process called "tanking" and was used for both edible and inedible products, although the better grades of edible product s were made using the open kettle process. After the material was "tanked", the free fat was run off, the remaining water ("tank water") was run into a separate vat, and the solids were removed and dried by both pressing and steam-drying in a jacketed vessel. The tank water was either run into a sewer or it was evaporated to make glue or protein concentrate to add to fertilizer. The solids were used to make fertilizer. The pressure tank made possible the development of the Chicago meat industry in the USA, with its huge concentration in one geographic area, because it allowed the economic disposal of byproducts which would otherwise overwhelm the environment in that area. At first, small companies that sprang up near the packers did the rendering. Later the packers themselves took up the industry once they saw the potential. Gustavus Swift, Nelson Morris, and Lucius Darling were among the early pioneers of the U.S. rendering industry with their personal backing and/or direct participation in the developing rendering industry. Technological innovations came rapidly as the 20th century advanced. Some of these were in the uses for rendered products and others were in the rendering methods themselves. In the 1920s, a batch dry rendering process was invented, in which the material was cooked in horizontal steam-jacketed cylinders that were similar to the fertilizer dryers of the day. Advantages claimed for the dry process were economy in energy use, a better protein yield, faster processing, and fewer obnoxious odours attending the process. Gradually, over the years, the wet "tanking" process was replaced with the dry process, so that by the end of... To get More information , you can visit some products about computer front panel, frp sheet, sewing material, pc front panel, sharp lcd panel, carbon fiber material, internal floating roof, office furniture panel, interior door panel, car body panel, . The 10watt Solar Panel products should be show more here!

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